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Built-up gravel roofing installation on a commercial roof
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Heavy-duty multi-ply

Commercial Built-Up Roofing (BUR) Repair & Replacement

Classic multi-ply hot asphalt and reinforcing plies topped with protective flood coat and gravel ballast for maximum puncture protection.

Typical Lifespan

25 to 35+ years

Datum Warranty

Long-term commercial system warranty + written repair coverage

Experience

30+ Years Commercial Experience

System Overview

Engineered commercial performance for Built-Up Roofing.

Built-Up Roofing (BUR), colloquially known as tar and gravel roofing, is the historical benchmark of commercial low-slope roof engineering. Consisting of alternating layers of asphalt or coal-tar pitch and heavy asphalt-saturated reinforcing felts, topped with a heavy gravel ballast flood coat, BUR delivers unmatched resistance to foot traffic, fire, and catastrophic weather events. Datum Roofing maintains, repairs, and replaces legacy and modern BUR systems throughout the Philadelphia metro and South Jersey.

Why Property Owners Choose Built-Up Roofing

  • Highest puncture and foot-traffic resistance of any commercial roofing system
  • Redundant multiple waterproof plies — no single point of membrane failure
  • Gravel surface protects the waterproofing layers from UV breakdown and hail
  • Class A fire rating and exceptional wind-scour resistance
  • Proven track record dating back over a century on commercial landmarks

Datum Installation Process

Applied via hot-applied asphalt or coal-tar pitch interply moppings alternating with type IV or VI fiberglass reinforcing felts, capped with a poured bitumen flood coat and clean pea gravel.

Coastal Wind & Weather Engineering

Heavy ballast weight provides substantial natural dead-weight resistance against wind uplift in non-parapet coastal zones.

Built-up gravel roofing installation on a commercial roof
Ideal Applications

Best Suited For

  • Heavy industrial plants, manufacturing complexes, and refineries
  • Institutional buildings, universities, and hospitals
  • Commercial buildings with heavy rooftop chiller and maintenance traffic
  • Properties needing extreme structural toughness and long asset life
Repairs & Maintenance

Datum Built-Up Roofing Repair Capabilities

  • Gravel spudding and clean-back to identify underlying felt tears
  • Five-course asphalt mastic and glass fabric leak repairs
  • Pitch pocket repouring and electrical conduit penetration sealing
  • Parapet wall re-flashing and masonry counterflashing restoration
Thorough, No-Cost Estimating

Our estimating process for Built-Up Roofing Projects: thorough by design, zero surprises.

With deep roots in engineering and structural restoration, Datum takes existing conditions seriously. In commercial roofing, change orders are often treated as business as usual — but to us, too many change orders are a black mark. Our estimating is always 100% free, but engineered to be exhaustive before work begins.

Change Order Rate
6%

Only 6% of our roof replacements involve a change order.

That low rate is the direct result of core samples, deck verification, and moisture scans completed before we price the work.

Schedule Reliability
96.7%

Projects finish on time — and yes, we're proud of that .7%!

Detailed phasing, tenant coordination, and weather buffers keep condominium boards and owners on schedule.

Always No-Cost
$0

Exhaustive existing condition analysis at no charge.

Full condition audit, core cuts, moisture maps, and written replacement vs. repair options for your board or management company.

1. Core sampling & deck verification

We take physical core cuts through the membrane to verify the exact assembly underneath — number of existing plies, insulation type and thickness, substrate condition, and deck type (concrete, metal, wood, gypsum). No guessing.

Standard on every proposal

2. Thermal moisture scanning

Non-destructive electronic moisture meters and infrared thermal imaging map trapped moisture pockets across the roof deck so wet insulation is quantified before the proposal is written — not discovered during tear-off.

Standard on every proposal

3. Ventilation & intake/exhaust analysis

We calculate intake, exhaust, and rooftop airflow dynamics to prevent condensation, pressure imbalance, and premature membrane failure. A low-slope roof without proper ventilation engineering traps moisture from below.

Standard on every proposal

4. Structural condition & load review

Drawing on Lasher's 30+ years in structural restoration and engineering, we evaluate parapets, expansion joints, deck deflection, and drainage slopes so every structural constraint is solved in the upfront scope.

Standard on every proposal
Why this protects your budget: We find hidden wet insulation, deck rot, and ventilation issues before contracts are signed — giving your project the best odds of finishing exactly on budget and on time.
All Commercial Systems

Explore our full commercial roofing portfolio

View all services
White TPO single-ply membrane surface on a commercial low-slope roof

TPO

Thermoplastic polyolefin single-ply membranes — energy efficient, heat-welded seams, and eligible for our industry-leading 35-year warranty on new systems.

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Black EPDM rubber membrane on a commercial low-slope roof

EPDM

Time-tested thermoset synthetic rubber membrane with over 50 years of proven real-world durability and extreme temperature flexibility.

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White PVC single-ply membrane on a commercial roof

PVC

Premium single-ply thermoplastic membrane with supreme resistance to rooftop animal fats, oils, jet fuels, and industrial chemicals.

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Modified bitumen asphalt roofing installation on a commercial roof

Modified Bitumen

Multi-ply asphalt system reinforced with polymer modifiers (SBS or APP) providing redundant waterproofing layers and puncture resilience.

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Spray polyurethane foam roofing application on a commercial roof

Spray Polyurethane Foam

Monolithic, self-flashing closed-cell foam that insulates and waterproofs in a single seamless layer, finished with a protective elastomeric coating.

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Standing-seam metal roof on a commercial building

Metal Roofing

Structural standing-seam and low-slope metal systems engineered for 50+ year lifespans, supreme coastal wind resistance, and modern architectural aesthetics.

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Silicone roof coating application on a commercial flat roof

Roof Coatings

High-solids silicone and elastomeric fluid-applied coatings that restore an aging roof, eliminate leaks, and extend service life by 10-20 years without a tear-off.

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Architectural asphalt shingle roof on a commercial steep-slope building

Architectural Shingles

Dimensional and architectural asphalt shingles for steep-slope commercial, multi-family, and mixed-use buildings — impact-resistant, wind-rated, and backed by manufacturer warranties.

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Natural slate roof on a steep-slope institutional building

Slate Roofing

Precision repair, copper valley restoration, and replacement of natural quarry slate roofing on institutional, historical, and high-end condominium properties.

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Where We Install Built-Up Roofing

Built-Up Roofing roofing across NJ, Philadelphia & the Mid-Atlantic

Datum Roofing installs and repairs Built-Up Roofing systems for condominiums, commercial, and industrial properties throughout our service area. Find your local commercial roofing page.

Free Assessment

Schedule a Built-Up Roofing roof assessment.

Whether you need leak repair, seam maintenance, a condition audit for your condo reserve study, or a full replacement quote, our Linwood-based team responds promptly.

Request a Built-Up Roofing Roofing Quote.

Tell us about the property and roof condition. We'll follow up within one business day.

(609) 910-0668

We'll follow up within one business day. Your request goes straight to the Datum Roofing team.